Advanced Class in Traditional Wooden Boatbuilding
DECEMBER 27, 2023: DOLPHIN RECEIVES HER FIRST DECK BEAMS AFT OF AMIDSHIPS WHERE THEY ARE FASTENED TO THE CLAMP.
NOVEMBER, 2023, DOLPHIN TURNED RIGHT SIDE UP. NEXT IS THE SHEER STRAKE, CLAMP AND DECK BEAM INSTALLATION TO SUPPORT THE DECK AND CABIN STRUCTURE
This class is for experienced woodworkers who want to broaden their knowledge of classical wooden boat design, lofting, and traditional plank-on-frame boatbuilding with an emphasis on hand-tools. This is an ongoing class, Mondays and Thursdays from 9am to noon. We are now working on our latest historical project, the 1924 sloop Dolphin (see below and above).
Instructor: Bob Darr
Tuition: $100 a month. Experienced woodworkers interested in this class may join at any time. Contact at firstname.lastname@example.org
Before being accepted into the class, applicants must visit the school to introduce themselves. Such introductions are to be scheduled in advance online. They usually take place on Mondays and Thursdays between 11am and noon. If the applicant is sufficiently qualified, we offer a free audit of the class.
Below: As of May 4, Dolphin hull planking ready for plugs and cotton caulking.
Dolphin’s carvel planking was milled from second-growth fir trees in Camp Meeker.
Photographs of the chainsaw milling of the fir trees can be seen below.
March 15, 2022
We have now started planking the Dolphin. The lumber used is coast fir that we chainsaw milled at Camp Meeker and had resawn for air drying a few years ago.
Check out this short video of our little electric steam-box::
February 14, 2022
After a delay in procuring more bending oak, we just finished framing the Dolphin and we are shortly going to start planking the boat.
October 1, 2021
Dolphin’s backbone structure beefed up with keel cut from a coast fir tree that we milled in 2018 at Camp Meeker, CA. As frames are bent in, floor timbers will be installed before planking.
August 16, 2021. The original Dolphin’s stem is a long piece of steam-bent white oak that would have been typical in many wooden lifeboats and other small vessels in the early 20th century. Several Sausalito boatshops were building lifeboats at the time. This approach is a faster than building a strongly curved stem out of several pieces of wood, but it requires a very sturdy building form that can take the strain of a large piece of steam-bent oak. The photos below show Dolphin’s replica with a stem that a student and I wrestled into place last Saturday.
August 2, 2021, First one-inch by one-and-a-quarter-inch oak frame steam bent over the Dolphin’s building form. This test went fine. Students will now be able to jump in.
BELOW ARE TWO PHOTOS OF THE SLOOP DOLPHIN’S BUILDING FORM AS OF JULY 19, 2021.
Steam bent frames can now be bent over the building form prior to adding the plank keel and the 3/4″ thick fir planking that we have had air drying for more than a couple of years.
July 6, 2021
Today we received our planks of bending oak. During this last month we have continued to work on the building form by adding more bracing, and by cutting in slots for the ribbands over which the steamed oak frames will be bent.
June 7, 2021
June 5, 2021
Dolphin molds on strongback waiting for ribbands.
MAY 24, 2021
Advanced Class student Rick Irving at the stern of Dolphin, now set up with most of its molds. Rick did a great deal of the work on this project.
MAY 17, 2021
THE CLASS HAS MADE DOLPHIN’S MOLDS AND THEY ARE NOW BEING ADDED TO THE BOAT’S STRONGBACK: SEE BELOW
August 31, 2020
Dolphin’s lines have been completed along with construction drawings and table of offsets. We now plan to make the molds and build a strongback for the assembled molds, a portable strongback that can moved by trailer to any location that we wish to display the work of steam-bending the frames and planking. We hope for contributions from the public to make the building of new ‘Dolphin’ possible.
August 4, 2020:
For the last fifty years or more, Dolphin has had an iron bulb keel bolted to her underside as seen in the photo below. On the inside of the hull, a clumsily installed two by ten inch plank covered the original oak keel to help support the strain of the iron keel. Roy Cano (as a young man at the left of the old photo below) had told me that according to Ralph Flowers, instead of the iron keel, Dolphin had been built with a retractable centerboard. The last communication that I had with Roy was on January 22, 2020, when he sent me this old photo of Dolphin with her old keel (Roy was discovered drowned in Sausalito on January 29). Earlier he had written that the iron keel was off as I had requested so that Dolphin could be more easily moved. The other reason I wanted the iron keel off was to document whether or not Dolphin once had a centerboard. With the iron keel off, we verified that Dolphin did indeed have a centerboard. We measured the exact length and width of the original trunk.
The image below is of Dolphin’s construction drawing in profile where I have drawn in a centerboard with trunk as might have once existed. With the board down as shown, Dolphin would draw three feet. The old centerboard slot was two and a half inches wide indicating that her original centerboard must have been weighted. To increase Dolphin’s stability, we could build the lower portion of the centerboard in lead which would add about seven hundred pounds of ballast where we most need it.
BELOW IS DOLPHIN’S BODY PLAN
JUNE 4, 2020: The above image is of Dolphin’s body plan. The Advanced Class will make patterns for Dolphin’s backbone and transom in addition to cutting and assembling pine molds for each section of the body plan.
MAY 6, 2020: The photo to the right shows the first stage of Dolphin’s lofting, the transfer of hull shapes taken from the boat and reproduced as a full sized drawing of the boat in several two-dimensional views. The profile, half-breadth, and body-plan views must all come into accord for the boat to be deemed properly “faired” and ready to build.